No or Less CO2 emission(New Effective Solution) -> Hydrogen Injection System

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Pollution is a major concern for many IC engine manufacturers, as many Electric engines, taking over the Automobile industries, making a threat to IC engines, that’s one of the reasons, many manufacturers are turning towards improved injection systems solutions. for reducing pollution, and to have their place in their industries. This is where Hydrogen Technology comes into the picture, as it is quick to market propulsion solution that requires only slight adjustments to the traditional IC engines and Hydrogen Injection System takes its place as one of the system solutions.

So basically, Hydrogen Injection System H.I.S is an onboard technology that injects hydrogen in real time to reduce fuel consumption and polluting emissions in combustion engines. It is a miniaturized, autonomous, new security system for combustion improvisation, through electrolyzing of water or deionizing of water. It greatly reduces the carbon impact and is suitable for all engine sizes.

H.I.S. is estimated that it saves up to 25% of fuel and reduces 70% of pollutant emissions. With reduced fuel consumption, the engine system gives excellent Return on Investment (ROI) with increased performance and cleaner burns of fuels. Many Tier companies are coming up with improvised hydrogen systems of their own, so it is the OEM's decision to decide better Injection system to improve combustion and reduce pollutant emissions.

Here are some of the H.I.S. done by various Tier companies.

1.       Dual Fuel Marine Engine - MAN

The MAN D2862 Dual Fuel engine is a proven V12 marine diesel engine. In that, hydrogen is introduced into the charge air via an adapter and is added to the combustion cycle. The combustion process is thereby started according to the diesel principle, which requires the injection of approx. 5% of diesel fuel. The diesel fuel common rail injection parameters have been optimized here for dual fuel operation.

2.       Hydrogen Injection System -> BorgWarner

BorgWarner recently was its first hydrogen injection system production program for an off-road application by a European construction equipment manufacturer. Being in the field of injection systems for years, they are actively working on hydrogen components for low, medium, and high-pressure environments, and due to hydrogen’s lesser density than gasoline and diesel, BorgWarner is also actively finding new solutions like port fuel injection and direct injection solutions.

3.       Low-Pressure Hydrogen Fuel Injection System -> Liebherr

Liebherr is developing low-pressure direct injection (LPDI) hydrogen fuel systems for combustion engines, mainly concentrating on Heavy duty diesel vehicles from 7 to 100 liters in displacements. The company focused on Injectors, which can be used as a part of a common rail system for spark-ignited engines or could also be a part of dual fuel systems. They incorporate a flexible blow cap design that allows for different injection angles into the combustion chamber.

4.       High-Pressure Hydrogen Direct Injection system –> UNSW Sydney

Engineers from UNSW Sydney have successfully converted a diesel engine into a hydrogen diesel hybrid engine, reducing carbon emissions by more than 85 percent in the process. The Hydrogen-Diesel Direct Injection Dual-Fuel System features independent control of hydrogen direct injection timing, as well as diesel injection timing, enabling full control of combustion modes – premixed or mixing-controlled hydrogen combustion, which kind of reduces nitrogen oxide emissions, which causes air pollution and acid rain.

5.       Hydrogen Gas Injector -> Bosch Mobility Solutions

It is a compact proportional valve for Hydrogen gas injection and is the main component in the hydrogen supply path in fuel cell electric vehicles, when so requested by a control unit, the component injects the requested or necessary amount of hydrogen to the fuel cell system, with the shutoff function for separating medium pressure stage from the fuel cell stack.

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